Custom-Shaped Aluminum Heat Sealing Film

Custom-Shaped Aluminum Heat Sealing Film
Details:
Container Compatibility: HDPE / PS / PET / PP / PVC – fits custom-shaped and large-diameter containers
Shape Options: Round / Square / Rectangle / Oval / Heart / Octagon / Polygon / Custom contours
Thickness: 0.1 – 0.15mm (adjustable)
Printing: 1-10 colors
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Description
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Specifications

Parameter Range
Material structure Print Layer / Aluminum Foil / Easy-Peel Heat Seal Layer
Shape Round / Square / Oval / Heart / Octagon / Custom
Thickness 0.1 – 0.15mm (adjustable)
Printing Up to 10 colors
Lead Time 7 – 25 working days
MOQ

100,000 pcs / size / design

 

 

If you're on the fence about custom-shaped packaging

Ask yourself one question:

Do you want consumers to give your product a second look on the shelf?

 

Custom-Shaped Lidding Film

 

If your packaging is square and everyone else's is round, you already have a natural advantage.

If the lid shape matches your brand symbol - say, a heart-shaped lid on a heart-shaped cup

- that's not packaging anymore. That's brand equity.

But none of that works if the lid doesn't seal properly, peel cleanly, or run on your production line.

A great-looking lid that leaks is just a defective lid.

What we do is simple:

we get the shape right, and we make sure the seal works.

 

 

Shapes we've made

Round/Teardrop

– standard

Square

– fits square containers

Oval

– for elliptical lids

Heart

– for gift packaging

Custom

– we work from your drawing or sample

 

Seal performance

 

The material is the same as our standard round seals - aluminum foil with an easy-peel heat-seal layer.

The shape doesn't affect seal strength.

Compatibility range

Seals on PE, PP, PET, PS, and glass containers

Heat seal temperature

180–220°C

(adjustable to your line)

Leak test

Samples are run on

your line before production

 

How custom works

Send us your drawing or sample → We make the die → Sample run on your line → Adjust until it works → Production

 

Frequently Asked Questions
 
 

Is the MOQ higher for custom shapes than round/Teardrop?

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Yes, slightly. Die-making and setup take additional time and tooling cost. We quote based on your shape and quantity.

Yes, slightly. Die-making and setup take additional time and tooling cost. We quote based on your shape and quantity.

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Yes. Sample run is part of the process. We make the die, run samples, and test on your line before production. We don't move to full production until the samples work on your line.

Does the shape affect seal strength?

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No. The seal layer is the same as standard round seals. The shape is cut into the material - it doesn't change how the seal bonds to the container.

What's the lead time for custom shapes?

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7–25 working days, depending on die complexity and quantity. We give a specific lead time when you place the order.

Can I combine printing with a custom shape?

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Yes. Printing is applied before die-cutting. Custom shape + custom print - both can be done.

 

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